ESAB Renegade VOLT EMP 200i Battery Powered Welding Machine

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ESAB Renegade VOLT™ EMP 200i

 

Renegade VOLT EMP 200i is a portable, cordless battery-powered welder designed for field repair and maintenance. It combines stick (SMAW), Live TIG (TIG), GMAW and FCAW, supporting self-shielded flux-cored and solid wires with a spool gun. This provides flexibility for MIG welding stainless steel and aluminum while allowing easy process switching.

The system operates on DeWALT®FLEXVOLT® batteries and can weld using battery power, AC mains, or hybrid AMP+ mode. In hybrid mode, battery power supplements the AC supply to help prevent nuisance breaker trips on smaller breaker sizes or provide additional output when needed. This flexibility allows reliable welding in remote locations, offsite jobs, or areas without convenient access to grid power.

Renegade VOLT EMP features a rugged industrial design with durable, impact-resistant housing for demanding jobsite conditions. A detachable power cord improves durability and serviceability by reducing cable damage risk and enabling quick replacement.

Using the TWECO Spool Gun allows controlled wire welding with lower heat input than stick welding, helping reduce distortion on thinner materials. This makes the system suitable for repair and light fabrication while delivering strong, consistent performance.

Top Features

  • 200 A output on AC mains (230V)
  • Up to 150 A output on battery power
  • MIG and flux-cored welding capability with optional Spool Gun
  • Includes (4) DeWALT FLEXVOLT 20V/60V 12Ah batteries
  • AMP+ hybrid mode for extra power
  • Lightweight and portable battery powered welder
  • Detachable power cord
  • Durable, impact-resistant housing
  • Sun-friendly, intuitive user interface

Additional Product Specifications

Input Voltage 120/230 VAC 15 %, 1 Φ, 50/60 Hz
GMAW (AC) Welding Output 120 A20.0 V (120 V) @ 25 % Duty Cycle
100 A19.0 V (230 V) @ 100 % Duty Cycle
GMAW (AMP+) Welding Output 160 A22.0 V (120 V) @ 25 % Duty Cycle
100 A19.0 V (230 V) @ 100 % Duty Cycle
GMAW (DC) Welding Output 150 A21.5 V (80 V) @ 18 % Duty Cycle
70 A17.5 V (80 V) @ 100 % Duty Cycle
GTAW (AC) Welding Output 140 A15.6 V (120 V) @ 25 % Duty Cycle
100 A14.0 V (230 V) @ 100 % Duty Cycle
GTAW (AMP+) Welding Output 180 A17.2 V (120 V) @ 25 % Duty Cycle
100 A14.0 V (230 V) @ 100 % Duty Cycle
GTAW (DC) Welding Output 150 A16.0 V (80 V) @ 18 % Duty Cycle
70 A12.8 V (80 V) @ 100 % Duty Cycle
SMAW (AC) Welding Output 110 A24.4 V (120 V) @ 25 % Duty Cycle
100 A24.0 V (230 V) @ 100 % Duty Cycle
SMAW (AMP+) Welding Output 200 A28.0 V (230 V) @ 25 % Duty Cycle
70 A22.8 V (120 V) @ 100 % Duty Cycle
SMAW (DC) Welding Output 140 A25.6 V (80 V) @ 18 % Duty Cycle
60 A22.4 V (80 V) @ 100 % Duty Cycle
Open Circuit Voltage 78 VDC
Power Factor at Maximum Current 0.99
Efficiency at Maximum Current 80 %
Fuse Slow 16 A
Energy Save Mode <30 W
Supply Plug NEMA 6-50P
Operating Temp -10 - +40 °C ( +14 - +104 °F )
Rated kVA 2.7 kVA (120 V)
6.0 kVA (230 V)
Enclosure Class IP23
Certification Mark cETLus
Dimensions, L x W x H
with battery box
without battery box

480 x 220 x 485 mm ( 19 x 9 x 19 in. )
460 x 200 x 320 mm ( 18 x 8 x 13 in. )
Weight
power source and battery box
power source, battery box, and 4 battery packs*
17 kg ( 37.5 lbs )
23 kg ( 51 lbs )

 

Packages & Options

Renegade VOLT EMP 200i - 0448756880

  • Renegade Volt EMP 200i power source
    Electrode holder 3m (10 ft) cable and OKC 50
  • Return cable 3m (10 ft) with clamp and OKC 50
  • Shoulder strap
  • Detachable battery box
  • Power adapter 120V/230V
  • (4) DeWALT FLEXVOLT 20V/60V Max 12Ah batteries
  • DeWALT FLEXVOLT four-port fast charger

Renegade VOLT EMP 200i Spool Gun Kit - 0448856880 

  • Renegade Volt EMP 200i power source
  • Electrode holder 3m (10 ft) cable and OKC 50
  • Return cable 3m (10 ft) with clamp and OKC 50
    Shoulder strap
  • Detachable battery box
  • Power adapter 120V/230V
  • (4) DeWALT FLEXVOLT 20V/60V Max 12Ah batteries
  • DeWALT FLEXVOLT four-port fast charger
  • TWECO Spool Gun 250 4m (12.5ft)
  • Victor GF250 gas regulator
  • Sureweld 70S-6 (0.035 in., 2 lbs) welding wire

Full Product Spec Sheet